top of page

Tips for Cutting and Installing Thin Brick Around Corners

Updated: Nov 29

Starting a project that involves cutting and installing thin brick around corners brings an opportunity to create a structure that mirrors the rugged, authentic look of classic brick masonry.

Corners and angles can seem intimidating, but with the right techniques and a few well-chosen tools, you can transform any space into a timeless brick feature with sharp, clean lines around every edge.


Before jumping into tools and methods, it helps to understand why corners matter so much in brickwork. A well-executed corner provides that seamless flow, making each brick appear to turn naturally, as if part of a single, unified wall.


Here is everything you need to know to achieve those results, including essential planning tips, cutting strategies, and reliable installation methods.


Planning and Layout


  • Measure Every Corner Precisely – Measure the height and width of each corner section where you will install thin brick.

  • Select a Consistent Pattern – Decide on a pattern, like running bond or stacked bond, that matches your overall design. Patterns affect the placement of bricks, especially around corners, where alignment becomes crucial. For instance, running bond creates an offset that can add depth and interest to each corner.

  • Choose L-Shaped Corner Pieces – Use corner-specific L-shaped bricks to give the appearance of full brickwork turning a corner, creating a seamless, continuous look.

  • Dry Fit Before Applying Adhesive – Arrange the corner pieces and flat bricks without adhesive to confirm alignment and fit.

  • Maintain Consistent Joint Width – Use spacers to maintain an even joint width, typically around 3/8 inch.

  • Blend Colors for Authenticity – Mix bricks from different boxes during layout to create a natural color variation. Our suggestion is to use the Antique Collection or Rustic Collection combinations of thin brick.

Check out our guide on using antique brick in modern home design.

Choose the Right Corner Pieces

Proper corner pieces are essential for achieving a seamless look with thin brick installations.


Focusing on the right options helps each corner appear as if built from traditional brickwork.


Use L-Shaped Corner Thin Bricks for a Realistic Look 

L-shaped or wrap-around corner bricks give the appearance of full bricks turning the corner, eliminating visible seams along the edges.


Match Sizes for a Uniform Fit 


Corner bricks must match the size and thickness of the flat bricks used on the wall to prevent uneven edges and maintain a clean, cohesive appearance. Options like the Antique Collection Corner Ends or Rustic Collection Thin Brick Tiles Corner Ends are designed to integrate with their matching flat tiles, ensuring compatibility and ease of use.


Thin Brick tiles Corner Ends

Select Consistent Colors and Textures 


Matching the color and texture of corner pieces with main brick tiles is critical to avoid visible inconsistencies, especially in prominent areas.


Corner ends are especially important for brick veneer walls or a fireplace.
A brick fireplace in the living room
Corner ends are very important for the appearance of a fireplace

Use Pre-Fabricated Corner Kits When Available 


Many brands offer corner kits with both corner and flat tiles in matching colors, textures, and sizes. Using these kits simplifies the process and ensures a unified finish.


Also - Check our guide on how to restore a fireplace for a rustic design. Check our cleaning guide to keep it in best state all the time.

Essential Tools for Cutting


Cutting thin brick around corners requires specific tools for precision and safety. Using the right equipment ensures clean edges and reduces installation challenges.


  • Wet Saw with a Diamond Blade – A wet saw equipped with a diamond blade provides the most precise cuts on thin brick, especially for dense or hard materials. The water keeps the blade cool and reduces dust, allowing for smoother, cleaner cuts essential for visible corner sections.

  • Angle Grinder with Masonry Blade – Ideal for smaller adjustments or quick cuts, an angle grinder offers flexibility when working around tight angles or intricate sections. Make sure to use a masonry blade designed specifically for brick to avoid chipping.

  • Masonry Hammer and Chisel – A chisel and hammer are valuable for scoring and snapping bricks manually, especially useful for achieving a rough, natural edge on corners or for smaller, detailed cuts where a saw might be too cumbersome.

  • Safety Gear – Always wear safety glasses, gloves, and a dust mask. Cutting brick produces debris and dust that can be hazardous if inhaled or if it contacts the eyes. Using protective equipment ensures a safe workspace and prevents accidents.


Cutting Techniques for Precision

Cutting bricks with an angle grinder
Cutting bricks with an angle grinder/YouTube Screenshot/Stonewrap

Precise cutting techniques are vital to achieve clean, professional edges on thin brick, especially around corners. Each method ensures accuracy, reduces waste, and creates the best results for visible sections.


  1. Mark the Brick – Draw a line where you need to cut. This keeps the cut in the right spot.

  2. Score and Snap for Small Cuts – Use a chisel to scratch a line, then tap along it until the brick breaks. This works for rough cuts.

  3. Use a Wet Saw for Straight Cuts – For clean cuts, use a wet saw with a diamond blade along the line. It makes neat edges.

  4. Angle Grinder for Tight Spots – For tricky angles, use an angle grinder to make small adjustments.


Installing Thin Brick on Corners



Now when you have the angles prepared, the next step is to install them.


  1. Prepare the Surface – Make sure the wall is clean, dry, and solid. For outdoor areas, apply a water-resistant layer and metal lath if needed.

  2. Apply Mortar – Spread mortar on the back of each brick to cover it fully. Press the brick onto the wall, starting with the corner pieces. Move each brick slightly to secure the bond.

  3. Check Alignment – Use spacers to keep gaps even between bricks, usually around 3/8 inch. This helps keep the wall looking consistent.

  4. Place Flat Bricks – After corners are set, add the flat bricks next to them. Check often to make sure everything lines up.


Grouting and Finishing

Filling joint with the mortar
Filling joint with the mortar

Applying grout properly gives thin brick installations a polished look and ensures durability. Follow these simple steps for effective grouting:


  1. Fill the Joints – Once the mortar has set, use a grout bag to fill the gaps between bricks. Squeeze grout into each joint carefully to avoid gaps or uneven areas.

  2. Tool the Joints – When the grout firms up slightly, press a jointing tool along each seam to create a smooth, consistent finish. This step adds a professional touch and keeps the grout level.

  3. Clean Off Excess Grout – After tooling, use a stiff brush to remove extra grout from the brick faces before it hardens. This keeps the brick surfaces clean and prevents a messy look.


How to Handle Non-Standard Angles and Irregular Corners?

Measure and cut bricks carefully
Our example of corners placed in awkward positions

Installing thin brick on odd angles or uneven corners can be tricky, but these steps simplify the process:


  • Measure Carefully – Take exact measurements for each unique angle or corner. Accurate measurements help avoid gaps and misalignment.

  • Cut Bricks to Fit – Use a wet saw or angle grinder to trim bricks to the precise angles needed. Custom cuts make each brick fit snugly in place.

  • Try a Diagonal or Herringbone Pattern – For areas with challenging shapes, consider a pattern like herringbone. This approach minimizes visible cuts and adds a unique style to the wall.

  • Dry Fit First – Lay out each piece without mortar to ensure it fits perfectly. This step lets you make quick adjustments before setting bricks permanently.


Additional Tips for a Professional Finish

Sealing thin bricks and corners/YouTube Screenshot/Painting and Decorating
Sealing thin bricks and corners

A few final touches can improve both the look and durability of your thin brick installation.


  • Mix Bricks from Different Boxes – Choosing bricks from multiple boxes helps create natural color variation, avoiding a uniform look and adding authenticity. We already some of the corner ends available in our collections. You can combine them with the different types of thin brick we are offering. If you are not sure if they will be the right solution, you can always order a free sample. Also, be sure to check out the weight of thin bricks when ordering as that can affect the shipping price.

  • Seal the Surface – Once bricks and grout have fully cured, apply a sealant to guard against moisture and stains. This step is especially useful for exterior walls exposed to the elements.

  • Inspect and Clean Up – Carefully check the surface for any leftover grout or mortar, and use a stiff brush or damp cloth to clean the brick faces for a tidy finish.


FAQs

Can thin brick be installed over drywall?

What is the best way to cut thin brick for rounded edges?

How do you remove thin brick once it is installed?

Can thin brick be used on floors?

Conclusion


Installing thin brick around corners takes a bit of planning and patience, but with the right tools and careful steps, it turns out great. Measure carefully, use the right corner pieces, and don’t rush when cutting or placing bricks.


Always do a dry fit first to catch any problems early. Keep your joints even, clean up extra grout, and seal everything when it’s done.


Following these basics will make sure your project looks solid and lasts a long time.

Comentários


bottom of page